Ultima Competition Series Spécifications Page 1

ULTIMA COMPANY LLCCOMPETITION SERIESENGINES*NOT EPA COMPLIANT

8FIG. 2CRANKCASEVENTOIL FEEDFROM TANKOIL RETURNTO FILTERFEED LINE POINTS TOWARD TRANSFIG. 3OUTSIDE LINEVENTFIG. 4DRAINPLUGFEEDLINEVENTLINERETURNLIN

9FIG. 5OUTSIDE LINE = GOESTO COOLER ANDBACK TO TANKINSIDE LINE = FROM OILPUMP (RETURN)Oil RecommendationsFor the first 500 miles of operation we reco

10FIG. 1General InformationCompression Release Valves 100-107-113-120-127-130-140 CIAll Ultima®100 CI and larger engines are supplied with manuallyop

11FIG 1.FIG 2.FIG 3.FIG 4.Clutch and Driveline Considerations:When installing any performance engine you should consider upgrading your clutch and ins

12Gearing Considerations:When installing a performance engine selecting the proper gearing is very important in achieving the performance levels you d

Exhaust System SelectionUltima®engines can be very exhaust-system sensitive and proper selection of exhaust system will yield the highest power levels

14Ignition SystemsAll complete assembled Ultima®engines come with an Ultima Fixed Curve Single Fire Ignition System (by Dynatek) with advance Curves a

Setting Aftermarket Ignition SystemsThese instructions are provided for professional mechanics when replacing the OEM Ultima®fixed curved ignitions af

16Mark 4. = ( ) TDC on the rear cylinder. This mark is rarely used for ignition timing and is only listed as a reference for professional enginebu

17Example for settings on Ultima & Dyna 2000i Programmable Ignitions1. Follow the Manufacturers instruction to set the Static timing and understa

Example for settings on Ultima SF Hi-Perf. & Crane HI4 Ignitions1. Follow the Manufacturers instruction to set the Static timing and understand t

Rev LimitersDuring break-in we suggest setting Rev Limiters to the lowest setting (5,500 or less) to insure over revving will not occur. Most Ultima®e

20Carburetors and Initial TuningYour Ultima®engine has been supplied with a Mikuni Carburetor that will require initial setting to be made prior to In

START UP AND BREAK IN RECOMMENDATIONSTo give your engine maximum life and performance please read these recommendations thoroughly. These recommendati

22Priming the oil system prior to Start-upAll engines should be checked for oil pressure prior to start up. Oil pressure should bevisible at the top

INSTALLATION INSTRUCTIONS - ULTIMA PERFORMANCE AIR CLEANERStep 1: Install the headbreather/spacer into the headusing a quality pipe thread sealanton t

Step 7: Insert & thread the 5/16-18bolts with their washers through thetop holes of the backing plate &tighten. Do not over torque. Use bluet

Initial Start UpOne of the most important parts of the break-in procedure is the initial starting of your engine!!!!Read this completely before starti

Break-in procedures for Ultima® EnginesFollow these guidelines closely or you may void your warranty.Avoid over heating your engine!!!!!!!!!!!The heat

Break-In Service and Hardware Re-torquingWith a new engine we feel the first oil/filter change should occur after the first 50-100 miles and all cover

Ultima Company LLC is not a representative of any other motorcycle manufacturer and the parts we sell are not necessarily recommended by any othermoto

TroubleshootingBelow you will find a list of common issues we have encountered with new engine installations. If you do not see your problem or cannot

Lifter Adjustment procedure for Ultima® EnginesWhen performing any service work always disconnect the battery!!!Remove the spark plugs and pushrod tub

Oil blowing out of Cylinder Head Breather Vents:Common causes:1. Oil tank is over filled.2. Oil Tank vent lines and return lines are crossed.3. Oil fi

General Torque Specs and AdjustmentsRocker Box Bolts Lower (1/4-20 120-140 In Lb)(5/16-18 15-22 Ft Lb)Upper 80-120 In lbHead Bolts Antiseize or

First 100-150 MILE SCHEDULED MAINTENANCE❑ Change oil❑ Change oil filter❑ Check fuel valve, lines & fittings for leaks❑ Check oil lines & fitti

Ultima requires following the scheduled maint. guidelines every 3000 miles after the firstinitial 3000 miles. In an event warranty is needed, Ultima

NOTES

NOTES

NOTES

WARRANTY REGISTRATION CARDTHIS CARD MUST BE FILLED OUT AND MAILED TO THE ULTIMA WARRANTY DEPARTMENT WITHIN 30 DAYS OF ORIGINALPURCHASE BY THE END USER

2ULTIMA®COMPETITION SERIES ENGINESDISTRIBUTED EXCLUSIVELY BY MIDWEST MOTORCYCLE SUPPLYFailure to read and comply with this document completely may Voi

AFFIXSTAMPHEREULTIMA COMPANY., LLC WARRANTY DEPARTMENT2100 HIGHWAY ZPEVELY, MO 63070

3LONG ROD SERIES ENGINES 130 & 140 CIUltima’s Complete Assembled, Unassembled and Long Blocks in the Long Rod Series of Engines have no warranty e

4NOTE (1)Ultima®engines aresupplied with 93/Lbreathers operatingbut the early 84/92system is presentbut plugged.General Specifications 80” - 113”Displ

NOTE (1)Ultima®engines are supplied with92/L breathers operating but theearly 84/91 system is present butplugged.** Horsepower ratings on 120, 127and

6Cam Information All Models96 CI engines: MW 520 CamTiming information is Open/Close @ .053Int 28/54 262 Dur Lift .520 TDC .209 Lobe Center 103Ex 69/2

7Installation Notes:Ultima®Engines should be installed by a trained professional mechanic into a motorcycle for which its use was intended. Failure to